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PostPosted: Mon Aug 31, 2015 8:37 am 
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Joined: Wed Jul 02, 2014 10:07 am
Posts: 93
Location: Elgin, IL
My wife and I leave from Chicago this Friday for the Pacific Northwest, taking US-20 most of the way out, up the coast visiting Portland, Olympic National, Seattle then taking US-2 most of the way home.

My KE100 will ride on the hitch rack and be used on fun mountain roads and on the beaches.

So looking forward to this trip!

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Aaron
1980 KE100 (ZomBessie)


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PostPosted: Mon Aug 31, 2015 9:13 am 
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Joined: Wed Jun 08, 2011 11:34 pm
Posts: 10003
Location: North Central NC
I hope you and your wife have a great time, Aaron. Also that your 100 runs great!

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If it surges, that's normal, upshift.


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PostPosted: Mon Aug 31, 2015 11:05 am 
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Joined: Wed Jul 02, 2014 10:07 am
Posts: 93
Location: Elgin, IL
Thanks!

The KE has been running pretty decent lately. Went for a jetting checking ride yesterday, think I pulled the plug over 8 times. Was going to stick close to home, but ended up riding over 100 miles with a few 55-60 mph stretches.

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Aaron
1980 KE100 (ZomBessie)


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PostPosted: Mon Aug 31, 2015 11:18 am 
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Joined: Wed Jun 08, 2011 11:34 pm
Posts: 10003
Location: North Central NC
Sounds like you made good progress in recent weeks.

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PostPosted: Sun Oct 04, 2015 9:22 pm 
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Joined: Wed Jul 02, 2014 10:07 am
Posts: 93
Location: Elgin, IL
Such a great trip! With a few moto mishaps.

Riding the moto on unpaved roads following bits of The Pony Express and Oregon Trails in the mountains of Wyoming. Where I had the fuel petcock fall off the tank when I switched to reserve. Since no parts were lost, the bike was repaired with the addition of some blue Loctite. Later the same day I had the headlight retaining ring shake it's retaining screw loose, resulting in the ring and headlight going missing. When I noticed, I pulled over to wait for my wife to catch up, since she was following me in her Jeep. She said she saw something that looked kind of like a hub cap go flying off to the side of the road at one point about ten miles back when I was still close enough to see. Unfortunately it was too late in the day and we were too far away to bother going back to look for it.

With the headlight still missing, I rode the unpaved roads along the Snake River in Grand Teton National Park. Probably illegal without the headlight, but had no issues. The road going back West to Teton Park Rd was quite fun and twisty, even more so as I was dodging the puddles that my wife was blasting through behind me.

West of Forks, OR I strapped an LED headband light to my bike and enjoyed mostly holding the clutch in with a mildly speed limit breaking ride down the West side of the McKenzie Hwy in Oregon. A bathroom break had my wife pass me, after catching up and over taking her I was informed that that light wasn't worth crap as she couldn't really see it in her rear view.

Driving on the Historic Columbia River Hwy was much too good to pass up riding the moto, so a standard round 12v headlight was purchased at Wally World and duct taped into place. My wife reported the light was much better from a distance. The road was good twisty fun.

Beach riding on the northern Oregon coast with the cheap Shinko 244 tires doing much better than I thought they would. Was happy to kick up a little spray and enjoyed carving back and forth in the looser sand. Many, many donuts were done.

Crossing the bridge from Astoria, OR into Washington was where things went bad. About 2/3rds of the way across the bridge the bike started losing power, the engine died and I ended up coasting the final bit of the bridge. I knew right away what happened, flagged my wife down and loaded up the bike. Later that evening I'd pull the cylinder and find yet another melted piston. I had brought a spare piston, but I couldn't free the aluminum stuck to the cylinder wall this time.

According to everything I've found for reference on my bike, I had it set to run a bit rich at sea level. Every time I looked at the plug on this trip it proved to be running rich. I had played hard on the beach for hours and it was rich. Cross a bridge and it goes lean.

Fast forward a couple weeks. Cylinder is cleaned and honed. Compression checks good. Fire the bike up, it idles for about a minute and dies. Fouled plug. Check spark, seems okay. Fresh plug same result. Clean plugs, nothing. Check points gap, hey something's wrong, as the breaker can move where it shouldn't. Pull the flywheel to get a better look. Another broken breaker.

Image

Then it hits like a wave. I've melted three pistons. I've ended up with three faulty breakers, found after piston/cylinder repair. First one the heel's rivet had come loose, the other two had completely broke in the end. I don't have a carburetor problem. I've never had one. I have a problem with my ignition system going bad.

Question is, how in the hell are these breakers breaking? They seem to move freely enough. I've yet to see anywhere that they should be lubricated. I believe I still have a spare breaker available, but I really want to figure out a solution before I start riding the bike again.

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Aaron
1980 KE100 (ZomBessie)


Last edited by ihatemybike on Mon Oct 05, 2015 5:40 am, edited 1 time in total.

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PostPosted: Mon Oct 05, 2015 12:06 am 
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Joined: Tue Jun 07, 2011 6:37 am
Posts: 10460
Location: Rio Rancho, New Mexico
How are you setting the points?

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Twist the throttle, tilt the horizon, and have a great time. What triples are all about...........


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PostPosted: Mon Oct 05, 2015 5:35 am 
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Joined: Wed Jul 02, 2014 10:07 am
Posts: 93
Location: Elgin, IL
Far as I know, the standard way:
Set screw loose
Rotate engine to where points should be open
Slightly tighten set screw, so it will hold adjustments
Adjust gap to .030", checking with feeler gauge
Rotate engine, watching to make sure points open and close
Check gap again with feeler gauge
Tighten set screw

After setting the points gap, the breaker can still move further away from the cam when actuated by hand.

The heel doesn't show any odd wear or damage.

Cam surface is smooth to the touch.

Crankshaft has no play.

Points breakers being used are genuine Kawasaki parts, purchased at BBK Motorsports in Elgin, IL.

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Aaron
1980 KE100 (ZomBessie)


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PostPosted: Mon Oct 05, 2015 7:36 am 
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Joined: Thu Jun 09, 2011 7:03 am
Posts: 4612
Location: Milang, South Australia
Long time ago for me, but aren't you supposed to dry-lube the heel of the cam, to stop rapid wear? (my last set of points was about early '70.......!)

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PostPosted: Mon Oct 05, 2015 8:29 am 
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Joined: Wed Jun 08, 2011 11:34 pm
Posts: 10003
Location: North Central NC
All the instructions I've read say to put a small amount of grease on the points cam, Rod.

Aaron, I have points in my Guzzi, in a dual points distributor. I found that the points made today are not of the same quality they were decades ago. The fixed shaft is pot metal, staked into the steel base plate. I've had two of them work loose with use. Next time it happens, I'm going to make steel shafts and weld them to the base plates.

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If it surges, that's normal, upshift.


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PostPosted: Mon Oct 05, 2015 8:51 am 
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Joined: Wed Jul 02, 2014 10:07 am
Posts: 93
Location: Elgin, IL
I haven't read anywhere about lubing them in the documentation I have on the bike, but I'm sure it wouldn't hurt.

Original breaker heel while worn still looked pretty good with over 10k miles on it.

2nd and 3rd breakers have lasted about 600 miles each, heels show no wear.

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Aaron
1980 KE100 (ZomBessie)


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