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PostPosted: Fri Jun 15, 2012 8:57 pm 
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Joined: Sat Jun 11, 2011 7:41 pm
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Location: Indianapolis, In
I was checking electrical and I could not get the Neutral lamp on the instrument panel. Checked wiring and connectors and swapped bulbs. I finally found out that the bulb is good and the socket works. The switch was open all the time. I pulled it out and took a look. This is what I found:
Image

It may not be obvious but there is supposed to be a copper "wiper" that contacts a screw on the shift drum when the trans is in neutral. It took me a few minutes to sort all that out. Then I went looking in parts bins for something to make a new contact/wiper out of. I found the copper spark plug connector also shown in the picture.

A little cutting and a little drilling and hardly any bending and this was born:
Image

Here it is from the other view. It shorted against the case on the first try but I made a small adjustment and it worked very well.
Image

I did not even check availability. Maybe these are only $1 but I had that creative urge so I just followed through. Maybe this will help someone in a pinch.

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PostPosted: Fri Jun 15, 2012 9:15 pm 
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Joined: Tue Jun 07, 2011 6:36 am
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Location: Dandridge, TN, USA
You did good!
I made a contact out of a paper clip.

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PostPosted: Fri Jun 15, 2012 9:27 pm 
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Location: Rio Rancho, New Mexico
if you can't neutral on a triple..... :lol: :lol: :lol:

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Twist the throttle, tilt the horizon, and have a great time. What triples are all about...........


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PostPosted: Fri Jun 15, 2012 9:57 pm 
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Ja-Moo wrote:
if you can't neutral on a triple..... :lol: :lol: :lol:

It's a little harder on an S3...

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PostPosted: Fri Jun 15, 2012 10:21 pm 
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mraxl wrote:
Ja-Moo wrote:
if you can't neutral on a triple..... :lol: :lol: :lol:

It's a little harder on an S3...


Don't they have 2 gear lock outs?

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PostPosted: Fri Jun 15, 2012 11:36 pm 

Joined: Thu Jun 09, 2011 6:39 pm
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Location: Narooma NSW Aus
ha isnt that the same one for H2s and dosnt someone here have repos of them for a good price, and very creative on your making one :clap: , but I feel the first time it hits the contact it wont bend back ?,


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PostPosted: Sat Jun 16, 2012 6:10 am 
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Location: Indianapolis, In
AER005 wrote:
ha isnt that the same one for H2s and dosnt someone here have repos of them for a good price, and very creative on your making one :clap: , but I feel the first time it hits the contact it wont bend back ?,

Same concern here. I shifted it up and down several times and it seems to work without difficulty. I will need to put a few thousand more shifts on it to know if it will hold up. :lol:

mraxl - I like the paperclip idea. My shift drum has a slotted screw installed in the OD. The slotted head is what hits this contact. I wonder if the slotted head would chew up the paperclip loop.

John - what does "two gear lock outs" mean?

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PostPosted: Sat Jun 16, 2012 6:18 am 
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Quote:
mraxl - I like the paperclip idea. My shift drum has a slotted screw installed in the OD. The slotted head is what hits this contact. I wonder if the slotted head would chew up the paperclip loop.
I did this about 20 years ago and it still works.... don't ride much though. Can't remember how I configured it.

The repo replacements don't come with the metal contact.

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PostPosted: Sat Jun 16, 2012 8:25 am 
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Location: Indianapolis, In
mraxl wrote:
Quote:
mraxl - I like the paperclip idea. My shift drum has a slotted screw installed in the OD. The slotted head is what hits this contact. I wonder if the slotted head would chew up the paperclip loop.
I did this about 20 years ago and it still works.... don't ride much though. Can't remember how I configured it.

The repo replacements don't come with the metal contact.


That doesn't sound very useful. Am I missing something in what you said?

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PostPosted: Sat Jun 16, 2012 8:54 am 
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http://www.hard-to-find-parts.de/pd-204 ... tegoryId=8

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