Done some more work and now really starting at the heart of the bike. Upon closer inspection
Seems to me this was caused by non shiming. The top brackets are nearly 5mm too wide so it had to crack either up the top or down the bottom. so it did.
Trimmed off all the crap I don't need and prepared for the fix. Owned green one for 30 years
seems I haven't trimmed excess off yet in that pick
saved the bracket. Pipe size is not possible to be bought here, so had to spin a bit up in the lathe.
The frame looks pretty straight but I will find out more latter when I offer up the new swingarm and take some proper measurements.
Front. Here is a mockup of the front brake anchor plate lug ready to weld. I considered doing a bodj job with some sort of clamp bracket but as the conicle anchor plate is so light and thin any torsion forces would crack it. So I don't really have any choice but mimmick the triumph lug on the forks. Hopefully welding here wont upset things. My front end success depends on this weld. I will tack, then fill with water, MIG. I'll let you know how it goes.
Found a triple tree that suits forks and hub width. FZR 250. ive already cut a bit off the front in this pick. I will probably round things off and polish. Nice and light. Also don't have to modify the center shaft. its the correct length for the H1 headstock and taper bearings are on there way. All good.
Springs. 0.9kg after some deliberation
Decided to make my own swingarm as or rules dictate that all major components are period (Swingarm is a major component)
But modifications are acceptable as long as..............
So I decided on the box section swingarm that stinkwheel racers made back in the day. After much consideration decided on stock late H1 length.
Spun some S/S bushes to go from triumph to Honda forks
The frame looks straight but the bloody swingarm bosses don't point at each other. (uncontrolled factory weld shrinkage is my best guess) So I put some threaded rod though gave them a heat and bashed the crap out of the rod. Much closer now. All diameters are good though. Frame bracing next and spending lots of money. Cheers.