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how to-- dented chamber repair http://www.kawi2strokes.com/forum/viewtopic.php?f=14&t=341 |
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Author: | JRD [ Wed Jun 22, 2011 8:29 pm ] |
Post subject: | how to-- dented chamber repair |
You can fix dents at home if you have the right tools. You'll need an oxy acetelyne torch, an air compressor WITH regulator & clamp on air chuck and a couple of expandable pipe plugs ( one gets a schrader valve ) Here's the expandable plugs I used. I removed the bolt from one and replaced it with a schrader valve. A belt sander makes quick work of fitting the plug to the pipe diameter. ![]() Hook up the clamp on air chuck, set the regulator at 10 psi ( you can go a little higher but I never go over 15 psi ) and get the torch. ![]() Now move the flame in a circular motion so you do NOT sit in one area too long. You want to get the pipe cherry red, almost melting, as the air pressure pushes out the dent. I highly recommend using the correct dark glasses so you can "read" the cherry red pipe. ![]() Here's the finished product ![]() Longer, deeper dents will take multiple heat cycles. Really nasty dents may need to be drilled ( 3/16" or 1/4" ) on the far side so a punch or rod can be used from the other side to push it out after heating it cherry red. ( with out air pressure) You will need to weld the hole shut before going back to the air pressure / torch method Here's some more dents I removed ![]() ![]() Oh, sometimes when you are heating an area to repair it, you find some "mickey mouse" earlier repairs ( like low temp brazing that melts instantly with a torch ) and you'll have your hands full with multiple repairs. ( right pipe ) ![]() |
Author: | oxford [ Wed Jun 22, 2011 8:39 pm ] |
Post subject: | Re: how to-- dented chamber repair |
You forgot to mention the part about having the air pressure cranked way up and then having the plug come shooting out across the garage like an air cannon. ![]() |
Author: | JRD [ Wed Jun 22, 2011 8:56 pm ] |
Post subject: | Re: how to-- dented chamber repair |
oxford wrote: You forgot to mention the part about having the air pressure cranked way up and then having the plug come shooting out across the garage like an air cannon. ![]() Very true. That's why I did this outside and used lower air pressure with high heat. Jeff |
Author: | Mikepdutton [ Thu Jun 23, 2011 8:19 am ] |
Post subject: | Re: how to-- dented chamber repair |
JRD wrote: oxford wrote: You forgot to mention the part about having the air pressure cranked way up and then having the plug come shooting out across the garage like an air cannon. ![]() Very true. That's why I did this outside and used lower air pressure with high heat. Jeff Not to mention that they are pointed at the neighbors! ![]() |
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