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PostPosted: Fri Apr 20, 2012 6:08 pm 
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Joined: Thu Jun 09, 2011 7:03 am
Posts: 4604
Location: Milang, South Australia
Vesrah were the original supplier for a lot of Kawasaki parts, clutch, brakes etc. So they are just reproducing the original stuff. It is generally available, (Reproduction decals, etc) and it works! I don't have a tie-in with 'em, just trying to help!!

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"One day, your life will flash before your eyes. Make sure it's worth watching." : anon.


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PostPosted: Sat Apr 21, 2012 8:33 pm 

Joined: Tue Dec 27, 2011 11:37 pm
Posts: 726
Location: SUNRISE FLORIDA USA
The part that blows the most is yanking off the brake lever and continualy replacing the gasket on the cover..Although I've gasket sealed it every now and again when one was not available to me.

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1972 H2, modified and Tracy bodied. 77 Kawi 1000. Lime green. Cafe. Lester wheels.


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PostPosted: Sat Apr 21, 2012 10:54 pm 
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Joined: Wed Jun 08, 2011 11:34 pm
Posts: 9840
Location: North Central NC
I replace my clutch cover gasket about every 6th or 8th time I take the cover off. Use some sealer on the engine side, and anti-seize on the cover side to make it easier.

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If it surges, that's normal, upshift.


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PostPosted: Sun Apr 22, 2012 6:17 pm 
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Joined: Wed Jun 08, 2011 10:28 pm
Posts: 1558
Location: Tampa Bay Florida
Jim wrote:
I replace my clutch cover gasket about every 6th or 8th time I take the cover off. Use some sealer on the engine side, and anti-seize on the cover side to make it easier.

I use sealer on the cover side and anti-seize on the engine side. :e11 The cover is one piece and even if you split the cases you can re-use the gasket, it's already on the cover. :thumbup:

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PostPosted: Sun Apr 22, 2012 6:42 pm 
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Joined: Mon Jun 20, 2011 10:17 am
Posts: 384
Location: Oregon
well guys I sanded down the tabs and put it all back together and it is still making that noise when I pull in the clutch lever, :banghead :banghead could it be the needle bearings on the clutch hub.????

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As long as the wife buys those purses I keep collecting Triples.


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PostPosted: Sun Apr 22, 2012 8:25 pm 

Joined: Thu Jun 09, 2011 2:02 pm
Posts: 247
Location: southwest wa. state
Thats a bummer mike. and to think I was going to toss a large box of nos clutch disc's and fibers in with the h2c :lol: :P :P


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PostPosted: Sun Apr 22, 2012 9:16 pm 

Joined: Thu Jun 09, 2011 2:00 am
Posts: 1010
Location: Southern Ontario, Canada
mach3restore wrote:
well guys I sanded down the tabs and put it all back together and it is still making that noise when I pull in the clutch lever, :banghead :banghead could it be the needle bearings on the clutch hub.????


Is the basket loose on the gear?

J


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PostPosted: Sun Apr 22, 2012 9:16 pm 
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Joined: Mon Jun 20, 2011 10:17 am
Posts: 384
Location: Oregon
kawbulman wrote:
Thats a bummer mike. and to think I was going to toss a large box of nos clutch disc's and fibers in with the h2c :lol: :P :P

You are killing me, That's ok, I can take abuse, :banghead This whole clutch thing is wearing on me. :wtf: And you are the first to chime in after I re assembled the bike. :crazy: You need to be a hero and send me a clutch basket complete with needle bearings and bushing. :thumbup: Then just bill me to your satisfaction. $$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
I have paypal. :thumbup:

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As long as the wife buys those purses I keep collecting Triples.


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PostPosted: Sun Apr 22, 2012 9:19 pm 
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Joined: Mon Jun 20, 2011 10:17 am
Posts: 384
Location: Oregon
Looney Cylinders wrote:
mach3restore wrote:
well guys I sanded down the tabs and put it all back together and it is still making that noise when I pull in the clutch lever, :banghead :banghead could it be the needle bearings on the clutch hub.????


Is the basket loose on the gear?

J

Back on the stand it goes, drain Oil, :wtf: remove kick starter, :wtf: remove brake lever, :wtf: remove oil pump cover, :wtf: remove oil pump,
remove clutch cover, :wtf: Man this is getting to be the normal thing with me. Then I will check if its loose. :thumbup: I should have noticed if it was.

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As long as the wife buys those purses I keep collecting Triples.


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PostPosted: Sun Apr 22, 2012 9:29 pm 
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Joined: Wed Jun 08, 2011 10:03 pm
Posts: 2605
Location: Birthplace of Minnesota
Mike...
did you inspect the inside of the clutch cover to see if there are any "witness marks" from the clutch-plate tabs hitting/rubbing/chirping??

If there aren't any marks, its probably not going to be the tabs.


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