Kawi2strokes.com Forum

Enthusiasts from around the world dedicated to the preservation and ritual flogging of the infamous Kawasaki 2-stroke Triples
It is currently Sat Apr 27, 2024 5:41 pm

All times are UTC - 5 hours




Post new topic Reply to topic  [ 24 posts ]  Go to page 1, 2, 3  Next
Author Message
 Post subject: Issue gear H2
PostPosted: Wed Nov 30, 2022 11:29 am 

Joined: Tue Apr 23, 2019 4:59 am
Posts: 51
Location: Bologna Italy
Hello everyone I have a 1972 H2 I find that when downshifting from third to second and sometimes from second to first gear, the lever will do the idle stroke without engaging the gear. It never happens on upshifts. Any ideas, advice. Thank you all.


Top
 Profile  
 
 Post subject: Re: Issue gear H2
PostPosted: Wed Nov 30, 2022 11:58 am 
Site Admin
User avatar

Joined: Tue Jun 07, 2011 6:36 am
Posts: 2694
Location: Dandridge, TN, USA
Check for slop in shift linkage.

_________________
Answers are here: http://kawatriple.com/


Top
 Profile  
 
 Post subject: Re: Issue gear H2
PostPosted: Thu Dec 01, 2022 12:34 pm 

Joined: Tue Apr 23, 2019 4:59 am
Posts: 51
Location: Bologna Italy
To understand, which linkages are you talking about, the ones inside the clutch sign or the ones in the gearshift? Thanks


Top
 Profile  
 
 Post subject: Re: Issue gear H2
PostPosted: Thu Dec 01, 2022 12:43 pm 
User avatar

Joined: Wed Jun 08, 2011 11:34 pm
Posts: 9840
Location: North Central NC
I'm sure Dale was referring to the exterior linkage, on the left side of the transmission, connecting the shift lever to the shift shaft.

_________________
If it surges, that's normal, upshift.


Top
 Profile  
 
 Post subject: Re: Issue gear H2
PostPosted: Thu Dec 01, 2022 1:25 pm 
User avatar

Joined: Wed Jun 08, 2011 10:28 pm
Posts: 1558
Location: Tampa Bay Florida
I agree with the above posts. It often happens that the shift lever will hit the pipe when shifting down, this keeps the lever from moving enough to fully rotate the shift shaft. When shifting up, there is nothing keeping it from full motion.

_________________
We don't need no stinkin' Cams!


Top
 Profile  
 
 Post subject: Re: Issue gear H2
PostPosted: Thu Dec 01, 2022 8:59 pm 

Joined: Thu Jun 09, 2011 11:25 am
Posts: 3147
Shifter stop pin not centering lever between shifts in one direction, or, pin is bent.

Replace stop pin only with a stop pin from F8/F5/F9, they are adjustable.


Top
 Profile  
 
 Post subject: Re: Issue gear H2
PostPosted: Mon Dec 05, 2022 12:14 pm 

Joined: Tue Apr 23, 2019 4:59 am
Posts: 51
Location: Bologna Italy
ThreePipesSmokin wrote:
I agree with the above posts. It often happens that the shift lever will hit the pipe when shifting down, this keeps the lever from moving enough to fully rotate the shift shaft. When shifting up, there is nothing keeping it from full motion.

Unfortunately, I have already checked, the downward pedal travel does not meet any obstacles


Top
 Profile  
 
 Post subject: Re: Issue gear H2
PostPosted: Mon Dec 05, 2022 12:14 pm 

Joined: Tue Apr 23, 2019 4:59 am
Posts: 51
Location: Bologna Italy
H2RTuner wrote:
Shifter stop pin not centering lever between shifts in one direction, or, pin is bent.

Replace stop pin only with a stop pin from F8/F5/F9, they are adjustable.

Can you kindly, if you can, point me to the part that you think is defective in a picture? I thank you very much.


Top
 Profile  
 
 Post subject: Re: Issue gear H2
PostPosted: Tue Dec 06, 2022 9:13 am 

Joined: Thu Jun 09, 2011 11:25 am
Posts: 3147
Gain access to the shifter behind the clutch ( remove clutch and clutch hub ).

Now, look closely at the claw that catches and moves the shift drum. The claw is sitting off center when it is in the center area of the drum pins. The claw needs to be centered between shifts, or it will miss the pin, and not move the drum. This will only occur in ONE direction, depending on which side of the claw has a larger pin gap, to the smaller distance.

Those two distances need to be the same, not one more than the other. A few things can cause the distances to vary, worn shifter return spring ( the round spring on thr shifter shaft ), the stop pin sitting offset, favoring one claw over the other, the linkage and levers on the shift lever side installed incorrectly, not allowing the claw to center, stop pin bent from bike falling over, and more.

The stock H & S pins are set position. The F series stop pins are eccentric, fit in the H & S engines, and are adjustable so the claw can be centered on the shift drum pins.


Top
 Profile  
 
 Post subject: Re: Issue gear H2
PostPosted: Tue Dec 06, 2022 4:47 pm 

Joined: Tue Jul 24, 2012 6:06 pm
Posts: 1137
Location: Honolulu
Great information H2RTuner, thank you!


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 24 posts ]  Go to page 1, 2, 3  Next

All times are UTC - 5 hours


Who is online

Users browsing this forum: No registered users


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot post attachments in this forum

Jump to:  
Powered by phpBB® Forum Software © phpBB Group