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PostPosted: Tue Sep 29, 2015 4:16 pm 
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Joined: Wed Jun 13, 2012 9:00 pm
Posts: 971
Location: Eagle Wisconsin
jyrgNorway wrote:
3,13?!!!!

That is for stock 23 degrees timing. I meant your mechanical static timing, or maximum advarte timing.

hmmmmmm......something is maybe not correct here demus

OHHH....
Ok, I got it to 24.5 deg max static advance on the pick-ups.
I don't remember the reading on the dial indicator I have it written down at home in my notes.

I couldn't get the plate and the pick ups moved farther than that and even that required some dremel work on one of the pick-ups screw holes.
When I set the timing to check it I marked the rotor at 23deg (very close to the stock marks) on all three cylinders, checked with the dial gauge, set the Zeel at a flat 23 deg curve and play with the static angle on the programmer until the marks lined up using the stroboscope.
I had some trouble because the timing marks would line up with the static angle programmed at 26.5, 27, or 27.5 it didn't seem to make a difference, which seems like a pretty big swing, so I left it set at 27.5 static angle.

I set a curve to watch the advance take place with the stroboscope and set the max deg on the timing curve at 26 deg but it never got past the 25 deg mark I had made on my rotor, it was much closer to the 24.5 deg of the static setting.
I DONT KNOW IF THIS IS A VALID TEST .

I do know that when I had the Zeel programed for max advance in the timing curve at 26 I had the problems with it cutting out, Borut said don't run max advance and static angle setting so close.
I changed my max advance on the curve to 24 deg and no more problems with the Zeel!

So when I re-check all my ignition settings I am going to see how hard it will be to do a simple mod on the pickup plate to see if I can get closer to 28 or even 30 deg static advance on the pick-ups. And see if I can fine tune all the settings on the Zeel.
With my limited experience I could be making mistakes with all this.

Part of me wants to just get Jims ignition and forget all this, but Im knee deep now so I guess I will plow through.....


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PostPosted: Tue Sep 29, 2015 5:25 pm 

Joined: Sun Sep 09, 2012 10:26 am
Posts: 797
Joe:
May you take a close up picture of your upper half stator and post it here?

There is something fishy going on....

Jørgen

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72 H2, 72 H1B, 74 H2, 74 H2 Cafê Racer, 71 F8 Bison


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PostPosted: Tue Sep 29, 2015 6:49 pm 

Joined: Tue Aug 13, 2013 10:22 am
Posts: 865
Location: Dayton, Ohio
Demus

I am with Jorgen.........I think you have a bit more advance than you think you do as your explanation of the mis-fire, as I had the same issue with too much advance at 27 degrees around 3200 RPM........maybe 2 to 3 degrees off.......3.13mm or .123" before TDC is 23 degrees..........line the pointer up with the "factory mark" on the rotor exactly lined up looking to the center of the stator bolt........not sure why you would mark a spot on the rotor for 23 degrees, when it should be the cast line, just as with a stock bike, just move the tab so it lines up.........I guess it does not matter though really...............small amounts matter.........I just marked a line 5 degrees past that and before..........easy enough to judge what its doing with a good two stroke timing light

I was able to get a MAX of 27 degrees by turning the plate and pickups as far as they would go on my H2B.......I had to remove the screws once and then turn it to get the extra amount.......the pickup wires are stretched to the max as well

I had my carbs off 21 times in the last two years.......mainly due to different engine configs........I feel your pain.........and I went thru a lot of cross referencing the bikes on the jetting thread............to not much avail..........best to try different jetting with brass and do the butt dyno (or real dyno if we had one)..........cut that main jet down first as everything has some effect on everthing else...........up the pilot maybe next........then work on the needle jet in the 1/8 to 3/8 area.........then go on to the needle.........just my humble opinion

Don't give up on the Zeel or jetting...........that bike will run like a freight train when you get it right..........and you will be very pleased :)

I tried to call you, or call me

THX Phil :thumbup:


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PostPosted: Tue Sep 29, 2015 7:44 pm 

Joined: Thu Jun 09, 2011 2:00 am
Posts: 1010
Location: Southern Ontario, Canada
"I have tried every needle position and both p-5 and p-2 needle jets. The p-2 with the needle on the 2nd position seemed to work best but the changes where so small there was nothing drastic to suggest that it was MUCH better with any of the combos."

Non response to extreme brass change/clip settings is a classic symptom of an excessively high fuel level in the bowls.

Have the float levers of your VM34s been properly set to 22-24mm (24 preferred) by the method shown in the Mikuni VM manual?

http://kawtriple.com/mraxl/carbtuning.htm

Maybe review and confirm you have not missed any of the basic carb tuning steps too?

http://kawtriple.com/mraxl/carb/carbadj.htm

J


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PostPosted: Tue Sep 29, 2015 8:10 pm 

Joined: Tue Aug 13, 2013 10:22 am
Posts: 865
Location: Dayton, Ohio
Ah Hah

LC chimed in..........I got a LOT of good jetting info from him :!: ............he is the one that clued me in on the needle jet being the lower portion and the needle being the upper portion..........then I did my due diligence and found the chart showing the relationship between needle jet and needle in the VM super tuning manual...........just as he expalined to me.........and on the needle between shifts at 3/4 throttle and listen for the "ping" when backing off the throttle between shifts.........I heard it, plain as day.........then richened the needle up a half notch (using a 5/20 shim kit)........I kept all his PM's for future reference.........he knows what he is talking about......thank you Scott............it's crisp and clean now

I set the floats when I first got the carbs right of the bat.........23 as I recall

THX Phil :thumbup:


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PostPosted: Tue Sep 29, 2015 8:47 pm 
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Joined: Tue Jun 07, 2011 6:37 am
Posts: 10460
Location: Rio Rancho, New Mexico
You actually have to set up the circuits in order, or you are chasing your tail. The pilot pretty much flows all the time the throttle is open, so it effects the mains. And a too lean needle/needlejet can be a restriction to where it over rides the main jet. That's why when tuning carbs, you put in a huge main so the motor just floods out anything over 3/4 throttle. Then start with the pilot/air screw, then needle/needlejet. I have a feeling the problem is a too lean slide, but working with what Joe has first.

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Twist the throttle, tilt the horizon, and have a great time. What triples are all about...........


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PostPosted: Tue Sep 29, 2015 10:36 pm 
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Joined: Wed Jun 13, 2012 9:00 pm
Posts: 971
Location: Eagle Wisconsin
LC, I did just recheck the floats because I thought the same thing, they are spot on 24mm according to the mikuni manual.
I have been trying to follow the manual to the "T" but it is frustrating me more than I expected.
I even checked that all the passages where clear even though they are new carbs. Also this thing is a bit more touchy than I expected I over oiled the filters at one point and it was like driving a rented mule it didn't want to get going at all!

I know now that one big problem I was having was not letting it get really warmed up, it actually takes this bike significant time to be totally heat saturated, much longer than I was allowing it. My "test circuit" was way to short. As I drove it the hotter it got the more evident it became my pilot circuit is lean, unless there is an air leak but I have checked twice now and found none, but at this point I don't want to rule anything out that can be checked and rechecked. If I ran it with the choke on it cleared up a lot at idle and right off idle. I cannot figure out the needle, I would swear it likes the p-2 second clip on the 6dh4 needles best but as I stated no HUGE improvement.

Phil and Jorgen I agree completely something is fishy and I have thought that for a while. As much as I am trying to and believe I am doing it exactly the way you both have told me to and the directions say (although they are a bit vague) I am not coming up with the same results and I am the limiting factor here . Below you will see the picture of my pick ups, my notes on it are crappy because all I wrote down was 24.5 deg btdc for mechanical static angle, I don't have the measurement but I am going to recheck it.
The Factory marks on my rotor are on 23 deg I only marked them to see better and only one seemed off by just a tiny bit. I have the same timing light as you do Phil it works great.
sorry photo isn't the best

And maybe John is right I have read more than one tuner say that if the cutaway is wrong they are a pain to tune. :crazy:
I don't know
I do APPRECIATE all the help, THANKS!!

Image


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PostPosted: Wed Sep 30, 2015 2:01 am 

Joined: Sun Sep 09, 2012 10:26 am
Posts: 797
Ok Joe, your stator is identical to mine, nothing fishy there.

The reason for asking, is I just cannot figure out why you only get 24,5 mechanical advance, while I get 29.

Twisting both base plate (base plate alone should give more or less 25-21 range timing) and pick ups should give a lot more advance than 24,5.

Now, let us go through this step by step. Don't remember what I and others have written elsewhere about this, just stick to the following:

1: Find the 3,13mm (23 degrees) value, and be 100% sure you are correct. (If not, everything else will be uncorrect later on in the process)

2: When found the 3,13mm distance poston crown to TDC (you gotta use the special measuring tool you actually screw down in the plug threads, all other methods could give you false readings), make a exact mark on your rotor with your marking pin set spot on to it. Make sure you look from the exact same angel every time you look at it.

3: Now you know at what point your stroboscope is supposed to hit when you KNOW you hav e 23 degrees advance.

4: Use the flat curve on your zeel, and set it to 23 degrees.

5: Fire it up and let engine warm up.

6:When engine runs smooth at idle, use your stroboscope and see where your 23 degree mark on the rotor you just made by using the special tool finding the 23 degree value by reading off 3.13mm distance piston crown to TDC, is compared to the pin you sat exactly at the rotor mark at 23 degree.

7: You alreadu have the static timing set at 24,5 degrees on your zeel, and hopefully your just set 23 degrees timing mark is way off. Now, while engine is running, set the static angle on zeel until you are spot on with your 23 degree mark and pin. You will see that changing the static angle value on zeel, also change the position on the 23 degree rotor mark you just made, com pared to the pin.

8: Set the static value on zeel so you match your mark/pin spot on. When spot on, the static angle you now have on your zeel to get it spot on, is your mechanical timing on engine. Mechanical timing equals to static timing, and that value is the max advance you can get.

9: If your 3.13mm measurement is dead on, and your 23 degree mark you made based on the 3.13mm measurement is dead on to the pin and you read the the stroboscope timing to the mark/pin spot on, hopefully you have ended up with a 27-30 static angle value on your zeel.

10: Thing is, lets say you ends up with 28,5 degrees static/mechanical on your zeel, and in real world plot in 24,5 degrees, you ar 4 degrees off all the time from the timing curve you have put in. That is a huge difference.

11: Use your new 23 degree flat curve, and take it for a ride.

12: Then, use my curve provided for you and take it for a ride:

1. 900 rpm 21 degrees
2.1300 22
3.1600 24
4. 5500 28 (or max advance you can get, same as static angle put in, but stick to 28 degrees, not more advanced than that)
5. 6000 24
6.7000 23
7.8000 22
8 8800 19

This is my actual curve, and it works really good on my bike.

Basic theory: You need the most advance you can get in the 2/3 rpm of max torque rpm, or at the time returning wave enters cylinder just before piston close transfers.

But you gain from advance from all the time transfers are open when that supercharging pulse arrives. That pulse can be very hard, and supercharge as much as 1 bar or even more at race engines.
All 2-strokes are affected by this phenomenon, the torque dip.

You have 2 additional holes cut into your cylinder, the rear boosts ports. Just below those tunnels you have a single petal reed almost kissing you piston. This reed is affected by the returning wave, and creates a even greater torque dip than if the reeds were placed further away from cylinder, or for a piston port. And you feel it better, as you have more power in the 2000-4500 rpm area than if piston ported. And the crisp throttle response you have in that rpm area due to the reeds when everything is dialed in, you loose some of it in that critical time just before piston closes transfers. After they are closed (when wave arrives) you are in the powerband and everything changes as you do not have a pumping engine anymore, but have true resonance that runs your show.

The whole point in advancing as much as you can in that critical time, is that the returning pulse gets weaker the more advance you have. Thus, it messes up less if you advance the timing.

Good luck

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72 H2, 72 H1B, 74 H2, 74 H2 Cafê Racer, 71 F8 Bison


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PostPosted: Wed Sep 30, 2015 6:40 am 
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Joined: Wed Jun 13, 2012 9:00 pm
Posts: 971
Location: Eagle Wisconsin
I will be re-checking it all, the only differences I can tell is that I don't have the adaptor for my dial indicator so I have just used the magnetic base. And I did have a bit of trouble at first using the scope…like I told Phil the last time I used one before this was in shop class over 30 yrs ago :wtf:

I will order a base adaptor for the indicator or make one and I am also going to get some 2.0 throttle valves right away just to have them handy, one thing about jetting on this bike is that if you have the parts it doesn't take long to change them.

I have another project going on with my suzuki 1150 to rebuild the 38mm cv carbs on it this winter and nickel plate the needle jets because they keep wearing against the needle and causing jetting problems which is common with those carb...those are a HUGE pain to take on and off and re-jet compared to the H2. If I would have had to take the carbs off the 1150 as many times as on the H2 I would have a nervous breakdown :P :lol:

I will be keeping all my notes better also!
Thanks for the timing curve, we will be running out of riding weather here in the next few weeks.
(I am probably kind of a wimpy compared to you guys in Norway)
I hope to get a few more rides in otherwise it will be next spring before I know anything :thumb down:


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PostPosted: Wed Sep 30, 2015 12:39 pm 

Joined: Tue Aug 13, 2013 10:22 am
Posts: 865
Location: Dayton, Ohio
Good Stuff Guys.......Awesome read

Demus........I got a spark plug and smashed the porcelein out of it and the rest of the plug.......it works perfect for me to set my dial indicator into........the outer sleeve on my dial indicator fits into the plug perfectly.........so it does not flop around or get at an angle giving a false reading........then slowly roll back and forth a few times checking it and getting it zeroed in at TDC......I spin the stator with my hand, you have to fight the stator magnets a bit..........have also done it with the other two plugs in for a bit more friction\drag so the magnets don't move it.

Hard to say in the bike pic, but the bottom left pickup looks like it "may" have a bit more turn left in it........a little bit can be a few degrees

Good explanation Jorgen.......totally agree with your setup info............Johns jetting info I have read before, that makes sense, thats what I meant by everything effects everything else........but I see his order

THX Phil :thumbup:


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