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World traveler H2B rebuild
http://www.kawi2strokes.com/forum/viewtopic.php?f=13&t=12577
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Author:  DGA [ Mon Mar 20, 2017 4:35 pm ]
Post subject:  Re: World traveler H2B rebuild

Was wondering if the H2 and the H2B/C have a different length brake torque rod, as I don't have one of those yet. Could someone please measure the center to center hole distance of theirs, I think I will just make one out of some stainless steel stock I have here. Thanks.

Author:  Stev-o [ Mon Mar 20, 2017 4:56 pm ]
Post subject:  Re: World traveler H2B rebuild

DGA wrote:
Could someone please measure the center to center hole distance of theirs


H2B --- 15.25"

Author:  mraxl [ Mon Mar 20, 2017 5:22 pm ]
Post subject:  Re: World traveler H2B rebuild

Part Number Description
43007-027 TORQUE LINK-REAR BRK - 348mm -to H2F-05214 H2
43007-033 TORQUE LINK-REAR BRK - 388mm -after H2F-05214 H2/A
43007-033 TORQUE LINK-REAR BRK - 388mm -after H2F-05214 H2B/C

Author:  DGA [ Mon Mar 20, 2017 5:35 pm ]
Post subject:  Re: World traveler H2B rebuild

Thank you guys!

Author:  DGA [ Wed Mar 22, 2017 10:17 pm ]
Post subject:  Re: World traveler H2B rebuild

I have both the speedo and tach, but they have been sitting around fir decades and the dust has crept in the light holes and now they just need to be pulled apart to be cleaned at the very least. I also tried getting them to at least move their needles with a hand turned drive in the cable opening, but I can't seem to get them to do anything. So, anyone here had luck with opening the crimp on the bezel and fixing theirs or does everyone send them out to be rebuilt elsewhere?

Author:  mraxl [ Thu Mar 23, 2017 5:47 am ]
Post subject:  Re: World traveler H2B rebuild

http://www.kawatriple.com/tips/meters/meterresto.htm

Author:  DGA [ Thu Mar 23, 2017 11:44 pm ]
Post subject:  Re: World traveler H2B rebuild

Excellent write up, thanks!

Author:  DGA [ Sat Mar 25, 2017 12:20 am ]
Post subject:  Re: World traveler H2B rebuild

Following the info about speedo rebuilding, I uncrimped the bezel on the speedo and got it apart. It would have never worked, ok, the speed needle did work and looks like the damper is ok too. But the odometers were frozen. The wheels were just gummed up, but also the last nylon gear was stuck. Once I got that lubed and working the odometers looked ok, and both sets turn and count fine. But then found the biggest problem, the first driven worm gear had flogged it's end bearing out and was jumping out of gear. I don't see any way to get the worm gear out without pressing the main input magnet out, so I am going to try machining the casting and adding a tiny bronze bearing from the outside.

Author:  Ja-Moo [ Sat Mar 25, 2017 7:49 am ]
Post subject:  Re: World traveler H2B rebuild

Sometimes you have to get creative with this old stuff.

Author:  DGA [ Sat Mar 25, 2017 7:21 pm ]
Post subject:  Re: World traveler H2B rebuild

I was successful with the bronze bush, and locked it in place with a 4/40 screw. all working good now, will reassemble it after painting the needle.
After what I have learned, I would never just use an old speedo again without pulling it apart and doing this. There are so many bushes that are dry and just wear themselves out, some that just run in the cast potmetal housings with no bearing at all. The one I had to fix, that shaft is doing the most speed and will wear a lot, and then jump out of mesh. All the odometer drive train in them needs cleaning and greasing big time.

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