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Enthusiasts from around the world dedicated to the preservation and ritual flogging of the infamous Kawasaki 2-stroke Triples
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 Post subject: Re: H1, 1970
PostPosted: Thu Jan 05, 2017 3:43 pm 

Joined: Thu Mar 31, 2016 4:31 am
Posts: 164
Location: North of Copenhagen, Denmark, Europe
Thanks ROD - Yes front brake is done now:
Image
... using an original Takasago rim.
When I told the story of how I obtained a NOS brake drum, at the brake shop, he advised me to have a relatively soft lining fitted to the shoes. Let's see... I'm not going to race this one.

Yep the painter is very very good. He did a Honda CB 750 K2 for me, years ago. Same quality.
A very calm, humble guy, with a small shop. And not even a Web-site has he got.

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Peter says:
Keep the revs up !

Bikes:
H1 Candy Red, 1970
Moto Guzzi Daytona 1000, 1992


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 Post subject: Re: H1, 1970
PostPosted: Thu Jan 12, 2017 4:49 pm 

Joined: Thu Mar 31, 2016 4:31 am
Posts: 164
Location: North of Copenhagen, Denmark, Europe
Life goes on.

Tacho and speedo now back from the specialist company who did the refurbish. Nice result, but I 'll have to apply the last finishing touches to the external parts. Will come at a lager stage...

Dials should be just right for a KPH version, I think:
Image
Don't mind the black plastic strip in the middle. I'm experimenting a bit with routing of cables :problem:

Nice to turn on the light and seeing the idiot lights all go on - execpt the one for the generator, as the engine is not in place. Won't be for long now ...

Also managed to squeeze in all the wires in the head lamp .Original Stanley Sealed-Beam btw.:
Image

Next update during up-coming weekend. Will cover engine, and what has been done here.
Stay tuned :)

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Peter says:
Keep the revs up !

Bikes:
H1 Candy Red, 1970
Moto Guzzi Daytona 1000, 1992


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 Post subject: Re: H1, 1970
PostPosted: Thu Jan 12, 2017 5:44 pm 
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Joined: Thu Jun 09, 2011 7:03 am
Posts: 4604
Location: Milang, South Australia
Tricky finding a place for the clutch cable with flat bars, but you have it perfect!

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"One day, your life will flash before your eyes. Make sure it's worth watching." : anon.


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 Post subject: Re: H1, 1970
PostPosted: Fri Jan 13, 2017 2:56 am 

Joined: Thu Mar 31, 2016 4:31 am
Posts: 164
Location: North of Copenhagen, Denmark, Europe
Yeah - not bad. Thanks Rod ;)

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Peter says:
Keep the revs up !

Bikes:
H1 Candy Red, 1970
Moto Guzzi Daytona 1000, 1992


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 Post subject: Re: H1, 1970
PostPosted: Fri Jan 13, 2017 4:13 am 
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Joined: Thu Jun 09, 2011 3:06 am
Posts: 4364
Location: PARIS FRANCE
great work :thumbup:


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 Post subject: Re: H1, 1970
PostPosted: Fri Jan 13, 2017 8:05 am 

Joined: Thu Mar 31, 2016 4:31 am
Posts: 164
Location: North of Copenhagen, Denmark, Europe
Thanks Husson - it's amazing what great support a short comment means.
This project has been going on for 2 years now, but it's starting to pay off :)

Have a great weekend

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Peter says:
Keep the revs up !

Bikes:
H1 Candy Red, 1970
Moto Guzzi Daytona 1000, 1992


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 Post subject: Re: H1, 1970
PostPosted: Sat Jan 14, 2017 6:06 pm 

Joined: Thu Mar 31, 2016 4:31 am
Posts: 164
Location: North of Copenhagen, Denmark, Europe
The day before Christmas eve, I finally had time (took a day off) to cross "Øresundsbroen" - which connects Denmark to Sweden:
ImageÖresundsbron by Kullez, on Flickr
(Photo taken by Kullez on Flickr)

It's a combined tunnel and bridge, with an overall lenght of approx. 9,9 miles. It was early morning when I crossed. The sun was slowly rising from the heavy rain clouds in the horizon.

I was going to pick up my Kawa engine -/gearbox which for the last couple of months have been at the Swedish two-stroke wizard Ebbe Parnestål.
Eptune, Ebbe's shop, is lovated in the outskirts of Malmø. He deals almost exclusively with two-strokes.
Looking forward to see the engine again and to some holidays, my spirit was sky-high when I crossed the brigde :) :)

You can see some of Ebbe's previous work here:

http://www.ebos.se/eptune-triples.php
Pretty amazing stuff I think !

This is how it looked when I picked it up:
Image

soo nice - I think it deserves a couple more pics:
Image

Image

There is always a number of triple engines on Ebbe's desk, and very recently he refurbished a H1R engine from a barn find. Bike now with a Swedish collector undergoing restoration.

Here is the list of the major tasks done:

- dismantling, cleaning and measurement of all tolerances.
- Cylinder rebore and porting.
- Mounting af 3 new Wiseco 61 mm pistons.
- Work on crankshaft including new seals.
- 3 new small end needle bearings.
- 6 new, low-friction bearings for crankshaft.
- 3 new conrods.
- Gearbox shimmed.
- All bearings in gearbox changed to new ones (needles bearing and ball-)
- Worn shifting forks had applied metal, followed by grinding.
- "Ball polishing" of crankcases, cylinders and heads (see note below)
- New rivets in clutch housing .
- New stronger springs for clutch.
- New front sprocket etc.
- new clutsh releaser all-metal.
- Drainplug magnetized.
- Engine and gearbox assembled.

So it was almost a matter of plug-n-play. Engine was ready to mount in frame

Actually I would have enjoyed to assemble the parts myself, but after all, Ebbe can do that much faster and better than I would have been able to, considering his huge experience.

Note: Not sure if "ball polishing" makes any sense. I have in fact made a 1-to-1 translation of the swedish term :lol:
When reading about the process from the swedish company, it's kinda like a big tub clad with rubber on the inside. In the tub are 1.2 tons of small stainless steel balls, 1-5 mm in diameter plus some anti-friction gel. The parts to be polished are sunk into this tub, and it vibrates with a frequence which also makes the parts rotate in the tub.
Any which way, the result is excellent, very gentle to the surfaces, and the resultant look, is neither too shiny or too dull. From what I have read on various MC sites, the finish is very long lasting. Only drawback is that you must clean the parts metodiously afterwards. But I guess this goes for vapour balsting as well.

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Peter says:
Keep the revs up !

Bikes:
H1 Candy Red, 1970
Moto Guzzi Daytona 1000, 1992


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 Post subject: Re: H1, 1970
PostPosted: Sat Jan 14, 2017 6:12 pm 
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Joined: Thu Jun 09, 2011 7:03 am
Posts: 4604
Location: Milang, South Australia
Great thread, this one is going to be something special! :D

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"One day, your life will flash before your eyes. Make sure it's worth watching." : anon.


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 Post subject: Re: H1, 1970
PostPosted: Sat Jan 14, 2017 6:32 pm 

Joined: Thu Mar 31, 2016 4:31 am
Posts: 164
Location: North of Copenhagen, Denmark, Europe
RODH2 wrote:
Great thread, this one is going to be something special! :D

Thanks Rod, yeah at least I'm doing my best. 10 years ago, I would have thrown all the restored parts together in a rush.

Funny cauz when I took on this project, I thought that I could always stick with the bike a couple of seasons after I finished it, but now, I don't think I will ever part with it again ;)

Could be fun too see some pics of yours, if you have any left ?
I have a kawasaki mate some years older than me. He still has his 1970 H1. It's a one owner !
Not 100% original now, but damn close to. He does'nt ride that much any more, but he keeps sending me pics - old analogue ones he had scanned. Recently, I had two pics sent, which were taken when he picked up the bike at the dealer, back in 1970. It's a time capsule.

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Peter says:
Keep the revs up !

Bikes:
H1 Candy Red, 1970
Moto Guzzi Daytona 1000, 1992


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 Post subject: Re: H1, 1970
PostPosted: Sat Jan 14, 2017 6:44 pm 
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Joined: Thu Jun 09, 2011 7:03 am
Posts: 4604
Location: Milang, South Australia
I don't have any pics of my H1 when it was red.....I painted it "Indy Orange" after a couple of "get offs" at the track! I posted a couple of pics on my current H2 build thread......" Rod's H2" :D

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"One day, your life will flash before your eyes. Make sure it's worth watching." : anon.


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